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High-inductance Nanocrystalline Three-phase Common-mode Choke

Nanocrystalline common-mode chokes are high-performance electromagnetic interference (EMI) suppression devices that utilize nanocrystalline soft magnetic materials as the core. By providing high impedance across a wide frequency range, they effectively absorb and attenuate common-mode noise, ensuring reliable electromagnetic compatibility (EMC) for your electronic systems. With superior saturation flux density, excellent temperature stability, and compact size, they are the ideal choice for high-power, high-reliability applications such as electric vehicles, photovoltaic inverters, and industrial drives.

 

  • Product Description

 

High-inductance Nanocrystalline Three-phase Common-mode Choke

 

Nanocrystalline common-mode chokes are widely used in applications requiring high power density, superior reliability, and extreme operating conditions.

 

Key Features

  • High saturation flux density for miniaturization
  • Wideband (kHz–MHz) high-impedance noise suppression

  • Excellent anti-saturation under high DC bias

  • Stable performance from -40°C to +130°C

  • Low core loss for improved efficiency

  • Compact size with reduced DCR

 

Z-f 

Frequency (KHz)

Impedance ( KΩ)
1 0.32
100 10.8
200 14.7
300 17.2
400 18.8
500 19.6
600 19.4
700 18.4
800 17.1
1000 14.1
2000  6.6
3000 3.6 
4000  3.1
5000  2.2

 

 

Winding Specification

 

Winding Terminal Wire Specification Turns Remarks
N1 1--2 QZY-2/180   Φ2.4*1P 7TS Reference turns
N2 3--4 QZY-2/180  Φ2.4*1P 7TS Reference turns
N3 5--6 QZY-2/180  Φ2.4*1P 7TS Reference turns
N4 7--8 QZY-2/180  Φ2.4*1P 7TS Reference turns

 

 

Material

Item Name Specification
Enamelled Wire QZY-2/180  Φ2.4*1P
Magnetic Core T40*25*15/1K107
Bobbin / Coil Former T40*25*15/PBT/黑色
epoxy adhesive E500
Solder / Solder Tin Sn99.3Cu0.7

 

 

Electrical Parameters

Inductance  3mH   Min (1KHz/1V)
DC Resistance (DCR) 2.5 mΩ Max
Insulation Dielectric Voltage (Hi-pot) 1.8KVac 2mA-3S
Insulation Resistance (IR) 100MΩ Min(DC500V)

 

 

Target Applications

Nanocrystalline common-mode chokes are widely adopted across key industries:

  • New Energy Vehicles (NEVs): OBCs, DC-DC converters, traction motor controllers – suppress high-current EMI for safe, stable operation.
  • Renewable Energy: Photovoltaic inverters, wind power converters – deliver reliable EMC solutions for high-power systems.
  • Industrial Drives: Variable-frequency drives, servo drives – ensure stable motor control under noisy conditions.
  • Telecom & Data: Communication power supplies, base station rectifiers – maintain clean power delivery.
  • Consumer & HVAC: Inverter air conditioners, high-end home appliances – meet stringent EMC compliance requirements.

 

Why Partner With Us?
  • Proven Industry Expertise: With over 20 years of industrial experience and a solid foundation established in 2013, we operate five major core industrial lines across multiple specialized manufacturing bases to ensure top-tier product scale and stability.

  • Global Quality Certifications: Our facilities strictly adhere to international automotive and industrial standards, backed by a complete set of major credentials including IATF16949, ISO9001, ISO14001, ISO45001, and ISO50001.

  • Strong R&D & Technical Innovation: Driven by dedicated research teams and specialized new-design laboratories, we possess extensive patent portfolios and advanced testing capabilities to provide highly reliable, customized magnetic solutions.

  • Smart & Scalable Manufacturing: We leverage advanced ERP and MES-managed smart manufacturing systems to optimize production capacity, securing a highly dependable supply chain for international clients across the EU, US, and globally.

 

 

FAQ

 

Q1: What are the main advantages of an amorphous core inductor?

A1: Compared to traditional silicon steel, amorphous cores cut energy losses by 80% to 90%, meaning much less heat generation. They also handle higher currents while being only a fraction of the size of standard inductors.

 

Q2: What is the benefit of the CD-type split-core design?

A2: The CD-type split-core design allows us to easily adjust the air gap. This flexibility means we can precisely customize the electrical performance to match your exact circuit and ripple current needs.

 

Q3: Will these inductors cause audible buzzing or noise?

A3: No. Our amorphous alloy material eliminates high-frequency core "squealing" or humming. This near-silent operation makes them ideal for noise-sensitive applications like electric vehicles (EVs) and audio systems.

 

Q4: Can I request customized specifications for my project?

A4: Yes, we provide full custom design services. We can adjust the inductance, current ratings, wire specs, and physical dimensions to ensure the component fits your specific power system requirements.

 

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