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High-Efficiency CD-type amorphous inductor for Advanced Power Systems

High-Efficiency CD-type amorphous inductor   for Advanced Power Systems

High-Efficiency CD-type amorphous inductor is a magnetic device wound on a CD-type (Cut-D core, i.e., a split rectangular or annular core) amorphous alloy core. Leveraging both the outstanding properties of amorphous alloy materials and the architectural advantages of the CD-type core, this inductor plays an indispensable role in power electronics, particularly in high-power and high-frequency scenarios.

  • Product Description

HHigh-Efficiency CD-Type Amorphous Inductor for Advanced Power Systems

 

Our CD-Type Amorphous Inductors utilize premium amorphous alloy core technology designed for next-generation power electronics that demand maximum energy conversion efficiency and ultimate power density. Featuring a split-core (CD-type) architecture, these inductors offer exceptional magnetic properties that far surpass traditional silicon steel and ferrite cores.

Engineered to handle high transient currents while maintaining ultra-low core losses and near-silent operation, they are the ideal choice for high-power PFC circuits, renewable energy, and automotive-grade applications.

 

 

 

Key Features

    • Extremely Low Core Loss: Amorphous alloy significantly reduces hysteresis and eddy current losses. This yields minimized heat generation and higher power conversion efficiency—delivering typically 80–90% lower core loss compared to traditional silicon steel.

    • High Saturation Flux Density:  Amorphous material offers a high saturation magnetic flux density (Bs ≈ 1.2-1.56T), which is 3-5 times higher than ferrite cores (0.3-0.5T). Allows the inductor to handle large transient currents without saturation, providing excellent reliability

    • Superior Miniaturization Capability: Thanks to high permeability and high Bs, the exact same inductance value can be achieved in just 1/8 to 1/10 of the physical volume of traditional inductors, enabling ultra-compact, high-power-density designs.

    • Low Noise & Low Vibration: Utilizing amorphous alloys with an extremely low magnetostriction coefficient, this design virtually eliminates audible core "squealing" or humming. This is a critical advantage for EV, audio, and medical applications.

    • Excellent Temperature Stability: High Curie temperature (up to 500°C+) ensures stable performance from -55°C to 130°C. Suitable for high-temperature, high-power environments

    • Adjustable Air Gap Flexibility: The CD-type split-core design allows for precise air gap adjustments, enabling customizable effective permeability to meet your exact circuit and ripple current requirements.

DC-Dias
Electric Current (A) Inductance uH
0 588
5 588
10 585
15 579
20 571
25 558
30 539
35 516
40 477
45 435

 

 

Winding Specification

 

Winding Terminal Wire Specification Turns Remarks
N1 S1-F1 QZY-2/180 Φ2.1*1P 39TS Reference turns
N2 S2-F2 QZY-2/180 Φ2.1*1P 39TS Reference turns

 

 

Material

Item Name Specification
Enamelled Wire QZY-2/180 φ2.1
Magnetic Core CD80*50*45/1K101
Bobbin / Coil Former CD80*50*45/PBT
Insulating Varnish ET-90C
Solder / Solder Tin Sn99.3Cu0.7

 

 

Electrical Parameters

Inductance #1 550uH  Min(1KHz/1V/0A)
Inductance #2 500uH  Min(1KHz/1V/30A)
DC Resistance (DCR) 20 mΩ Max
Insulation Dielectric Voltage (Hi-pot) 1.8KVac 2mA-3S
Insulation Resistance (IR) 100MΩ Min(DC500V)

 

 

Target Applications

Our The ring-shaped powder core inductor are engineered for high-performance, high-power filtering and power factor correction:

  • Switching Mode Power Supplies (SMPS) - Core Application

  • E-Mobility: EV onboard chargers (OBC) & DC-DC converters.

  • Industrial and Communication Power Supplies.High-Power Base Station Power Supplies and Server Power Supplies
  • Power Quality: High-power PFC (Power Factor Correction) circuits and industrial switching power supplies.

 

Why Partner With Us?
  • Proven Industry Expertise: With over 20 years of industrial experience and a solid foundation established in 2013, we operate five major core industrial lines across multiple specialized manufacturing bases to ensure top-tier product scale and stability.

  • Global Quality Certifications: Our facilities strictly adhere to international automotive and industrial standards, backed by a complete set of major credentials including IATF16949, ISO9001, ISO14001, ISO45001, and ISO50001.

  • Strong R&D & Technical Innovation: Driven by dedicated research teams and specialized new-design laboratories, we possess extensive patent portfolios and advanced testing capabilities to provide highly reliable, customized magnetic solutions.

  • Smart & Scalable Manufacturing: We leverage advanced ERP and MES-managed smart manufacturing systems to optimize production capacity, securing a highly dependable supply chain for international clients across the EU, US, and globally.

 

 

FAQ

 

Q1: What are the main advantages of an amorphous core inductor?

A1: Compared to traditional silicon steel, amorphous cores cut energy losses by 80% to 90%, meaning much less heat generation. They also handle higher currents while being only a fraction of the size of standard inductors.

 

Q2: What is the benefit of the CD-type split-core design?

A2: The CD-type split-core design allows us to easily adjust the air gap. This flexibility means we can precisely customize the electrical performance to match your exact circuit and ripple current needs.

 

Q3: Will these inductors cause audible buzzing or noise?

A3: No. Our amorphous alloy material eliminates high-frequency core "squealing" or humming. This near-silent operation makes them ideal for noise-sensitive applications like electric vehicles (EVs) and audio systems.

 

Q4: Can I request customized specifications for my project?

A4: Yes, we provide full custom design services. We can adjust the inductance, current ratings, wire specs, and physical dimensions to ensure the component fits your specific power system requirements.

 

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