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High-Efficiency Toroidal Powder Core Inductor for Advanced Power Systems

The ring-shaped powder core inductor with a mounting base and thick lead-out wires is a typical high-current, high-power industrial-grade component. It is designed from the ground up to serve as a "heavy-duty workhorse" in high-power switching power supplies—capable of withstanding high-current surges while providing efficient filtering withDesigned with a terminal and toroidal powder core configuration, this product is ideal for high-current, high-power industrial applications and is engineered for easy installation in cabinet power supplies."out interfering with surrounding circuits.

  • Product Description

High-Efficiency Toroidal Powder Core Inductor for Advanced Power Systems

 

Designed with a terminal and toroidal powder core configuration, this product is ideal for high-current, high-power industrial applications and is engineered for easy installation in cabinet power supplies."

 

 

Key Features

  • 1. High Magnetic Saturation Density (Strong Anti-Saturation Capability:This ensures that the inductor can maintain a relatively high inductance value even under high DC bias conditions.

  • 2. Low Core Loss (High Efficiency):This results in less heat generation and improves the overall energy efficiency of the circuit.

  • 3. Excellent Magnetic Shielding (Low Electromagnetic Interference):This means it causes very little interference to surrounding sensitive circuits and also reduces its own susceptibility to external electromagnetic interference.

  • 4. Compact Structure and High Power Density:it can achieve large inductance values and high current handling capabilities within a compact physical volume.

  • 5. Stable Temperature Rise:Due to its low core losses and a reasonable surface-area-to-volume ratio, it exhibits good heat dissipation performance. It can operate stably and reliably even in high ambient temperature environments.

 

DC-Dias
Electric Current (A) Inductance uH
0 1711
5 1621
10 1483
15 1299
20 1101
25 913
30 753
35 622
40 520
45 441
50 361

 

 

Winding Specification

 

Winding Terminal Wire Specification Turns Remarks
N1 S-F QZY-2/180 Φ2.5*1P 70TS Reference turns

 

 

Material

Item Name Specification
Enamelled Wire QZY-2/180 φ2.5
Magnetic Core NPF250060H43
Bobbin / Coil Former 76*76/T3.5/FR-4
Insulating Varnish ET-90C
Solder / Solder Tin Sn99.3Cu0.7

 

 

Electrical Parameters

Inductance #1 1500uH Min
Inductance #2 900uH±10%
DC Resistance (DCR) 40 mΩ Max
Insulation Dielectric Voltage (Hi-pot) 1.8KVac 2mA-3S
Insulation Resistance (IR) 100MΩ Min(DC500V)

 

 

Target Applications

Our The ring-shaped powder core inductor are engineered for high-performance, high-power filtering and power factor correction:

  • Switching Mode Power Supplies (SMPS) - Core Application

  • E-Mobility: EV onboard chargers (OBC) & DC-DC converters.

  • Industrial and Communication Power Supplies.High-Power Base Station Power Supplies and Server Power Supplies
  • Power Quality: High-power PFC (Power Factor Correction) circuits and industrial switching power supplies.

 

Why Partner With Us?
  • Proven Industry Expertise: With over 20 years of industrial experience and a solid foundation established in 2013, we operate five major core industrial lines across multiple specialized manufacturing bases to ensure top-tier product scale and stability.

  • Global Quality Certifications: Our facilities strictly adhere to international automotive and industrial standards, backed by a complete set of major credentials including IATF16949, ISO9001, ISO14001, ISO45001, and ISO50001.

  • Strong R&D & Technical Innovation: Driven by dedicated research teams and specialized new-design laboratories, we possess extensive patent portfolios and advanced testing capabilities to provide highly reliable, customized magnetic solutions.

  • Smart & Scalable Manufacturing: We leverage advanced ERP and MES-managed smart manufacturing systems to optimize production capacity, securing a highly dependable supply chain for international clients across the EU, US, and globally.

 

 

FAQ

 

Q1: What are the main advantages of an amorphous core inductor?

A1: Compared to traditional silicon steel, amorphous cores cut energy losses by 80% to 90%, meaning much less heat generation. They also handle higher currents while being only a fraction of the size of standard inductors.

 

Q2: What is the benefit of the CD-type split-core design?

A2: The CD-type split-core design allows us to easily adjust the air gap. This flexibility means we can precisely customize the electrical performance to match your exact circuit and ripple current needs.

 

Q3: Will these inductors cause audible buzzing or noise?

A3: No. Our amorphous alloy material eliminates high-frequency core "squealing" or humming. This near-silent operation makes them ideal for noise-sensitive applications like electric vehicles (EVs) and audio systems.

 

Q4: Can I request customized specifications for my project?

A4: Yes, we provide full custom design services. We can adjust the inductance, current ratings, wire specs, and physical dimensions to ensure the component fits your specific power system requirements.

 

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